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Free Calculator

Technician Efficiency Calculator

Enter how many hours your technicians clock versus what you actually bill – and see exactly what the gap is costing you every year.

Your Workshop Numbers
Please enter your number of technicians.
$/hr
Please enter your labour rate.
hrs
Please enter clocked hours per week.
hrs
Please enter billed hours per week.
Not sure of your billed hours? Check your workshop management system – look at total labour hours invoiced last month and divide by the number of working weeks. Clocked hours = hours each tech is paid for.
 
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Where you sit vs. industry benchmarks
 
0%65% critical75% healthy85% excellent100%
Your unbilled time is worth approximately
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Lost Revenue Breakdown
Weekly
Hours clocked–
Hours billed–
Hours lost–
 
Revenue lost
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Monthly
Hours clocked–
Hours billed–
Hours lost–
 
Revenue lost
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Annual
Hours clocked–
Hours billed–
Hours lost–
 
Revenue lost
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What If You Recovered Some of That Time?
Recover unbilled hours0% no change
What percentage of your currently unbilled hours could you convert to billed work?
Rate increase+0% no change
Recovering hours AND increasing your rate compounds the impact significantly
Weekly
Current revenue
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New revenue
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Monthly
Current revenue
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New revenue
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Annual
Current revenue
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New revenue
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Extra revenue per year
Adjust the sliders above to see your potential
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Benchmark

The Efficiency Ladder: what each rung is worth

Technician efficiency is hours billed divided by hours clocked. It is not a measure of how hard your team works. It is a measure of how much of their paid day ever reaches a customer invoice. Here is what each rung on that ladder is worth in real money.

Workshop size
3 technicians
Paid hours each
40 per week
Charge-out rate
$180 / hour
Clocked hrs / year
6,240
Efficiency Billed hours per tech, per 40 hour week Revenue / yr Left on table
55%
22.0 hrs billed · 18.0 unbilled
$617,760
$336,960vs benchmark
60%
24.0 hrs billed · 16.0 unbilled
$673,920
$280,800vs benchmark
65%
26.0 hrs billed · 14.0 unbilled
$730,080
$224,640vs benchmark
70%
28.0 hrs billed · 12.0 unbilled
$786,240
$168,480vs benchmark
75%
30.0 hrs billed · 10.0 unbilled
$842,400
$112,320vs benchmark
80%
32.0 hrs billed · 8.0 unbilled
$898,560
$56,160vs benchmark
85%
34.0 hrs billed · 6.0 unbilled
$954,720
$0the benchmark
90%
36.0 hrs billed · 4.0 unbilled
$1,010,880
+$56,160above benchmark
$56,160
Every single 5% of technician efficiency is worth $56,160 a year to a three technician workshop. Not new customers. Not a rate rise. The same cars, the same team, the same week.

Where the unbilled hours actually go

  • Waiting on parts. Tech is on the clock, car is on the hoist, nothing is billable.
  • Comebacks and warranty. Real hours, real wages, no invoice, and usually no record.
  • Work with no job card. “Just have a quick look at this” never reaches an invoice.
  • Yard shuffling and tidy-up. Necessary, unavoidable, and quietly enormous.
  • Quoting time. Diagnostics that find nothing are still hours you paid for.
  • Scope creep. The 2 hour job that became 3.5 and got invoiced at 2.

Most workshops have never measured this even once. Not because owners are lazy, but because nobody ever told them the number existed. Now you have your number, here is what to do with it.

Method: 3 technicians × 40 paid hours × 52 weeks = 6,240 clocked hours. Labour revenue = clocked hours × efficiency × $180. Benchmark set at 85%, the top of the healthy band. Currency neutral: the arithmetic holds at any charge-out rate. Labour only, parts excluded. Efficiency bands (critical under 65%, below par 65-74%, healthy 75-84%, excellent 85% and above) from Workshop University, Technician Efficiency.

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